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POLYCAST(R)
PRE-SLOPED
TRENCH DRAIN SYSTEM
TRENCH DRAIN CHOICES
Polycast®
400 Series
Width: 5"
The POLYCAST® 400 Series is a complete surface drainage system with a
precast polyester polymer concrete trench and a tight-fitting galvanized
steel grate. The steel grate is bicycle and wheelchair resistant and
will support automobile traffic.
The precast trench and grate is available in 2' and 4'
lengths. Every 4' section has a 4" bottom cut-out for a pipe
connection. Solid and drain end caps are available. Inexpensive and long
lasting, POLYCAST® 400 Series is the perfect drainage system for tennis
courts, swimming pools, walkways, patios, garage entrances, etc.
 Polycast®
500 Series Deck Drain
Width: 6"
The POLYCAST® 500
Series Deck Drain System is ideally suited for a variety of above grade
applications requiring drainage of incidental water run-off. The 500
Series is Strongwell's shallowest drain, measuring: O.D. 48" x
6.25" x 2.5" and I.D. of 48" x 4.25" x 1.75". It is
designed to be installed in suspended slab applications such as parking
structures, pool deck areas and many other thin slab applications. The
precast sections are made up of 4' lengths. Each section has a
4" bottom cut-out for pipe connections. Gratings available for this
system are the slotted galvanized and stainless steel grates, part
numbers DGO640 and DGO647, and fiberglass grates, part number DGO644.
POLYCAST® 500 Series
is available in either polyester or Vinyl Ester polymer concrete. The
polyester polymer concrete would be used for most drainage applications.
Vinyl ester polymer concrete is used for high corrosive and high
temperature applications. The 500 Series drains are designed for
pneumatic tire traffic only. For added depth and/or solid tire forklift
(full traffic) applications, the 700 Series (HARDNOSE) frame can be
added. Grating hold-down device DAO542 is recommended.
 Polycast® 600 Series
Presloped Heavy Duty/Light Duty
Width: 6"
The POLYCAST® 600 Series Presloped System
is ideally suited for a variety of commercial and industrial
applications. It is designed to have flow rates equal to, or greater
than, most larger poured-in-place trench drains. With the proper
components, flow rates of 470 GPM per outlet are attainable. The precast
trench sections and grates are made up of 2' and 4' lengths.
Certain 4' channels and all half channels have 4" and 6"
bottom cut-outs for pipe connections.
POLYCAST®
600 Series is available in either polyester or vinyl ester polymer
concrete. The polyester polymer concrete is used for most drainage
applications. Vinyl ester polymer concrete is used for high corrosive
and high temperature applications. The 600 Series Drains are designed
for pneumatic tire traffic only.
View
Polycast 600 & 700 Series channel data and sizes.
 Polycast® 700 Series
Cast Iron Hardnose Frame - Presloped Extra Heavy Duty
Width: 6"
The POLYCAST® 700 Series Channels are designed for heavy
commercial and military aircraft traffic, hard wheel forklifts,
pallet jacks, solid wheel carts, construction equipment and off-road
vehicles at moderate speeds (exceeds FAA Airport Pavement Design
loads per AC 150/5320-6D). The flow rates are comparable to the
conventional 600 Series. The 700 Series assembly consists of cast
iron frames inlaid on the top of the conventional 600 Series polymer
concrete Channel and fitted with either Cast Iron (DG0641) or Ductile
Iron (DG0641D) slotted grates. Optional anchoring bolts are
available.
View Polycast 600 & 700
Series channel data and sizes.
 Polycast® 800 Series
Maxi 12" wide Heavy Duty
Width: 12"
The POLYCAST® 800 Series Channel is designed for those high volume
situations that exceed the capacity of the POLYCAST® 600 Series. The
channel, with a width of 12", is approximately double the width of
the standard 600 Series channels. The 825 Section is a neutral channel
with interlocking tongue-and-groove joints. The 825 channel is designed
for areas of high volume cross-flow interception, or areas where the
larger cross-section is necessary. Channels can also be used as a
corrosion resistant, secondary containment system.
The 825 channel is available in either polyester or vinyl ester polymer
concrete. The polyester polymer concrete is used for most drainage
applications; the Vinyl Ester polymer concrete should be used for highly
corrosive situations or higher temperature applications. All POLYCAST®
800 Series gratings, except the fiberglass grating, are 2' long with
two gratings required for the 4' channel. The fiberglass grate is
4' in length. The iron gratings and covers for the 825 channel come
with locking bolts. The bolts fit threaded inserts in the channel
bearing ledges. The bolts are recessed to fit below the grating surface.
Three different end caps are available for the 825 channel. The closed
end cap is designed to fit either end of the channel. Drain end caps fit
the downstream end and can be ordered with a 6" or 8" pipe stub.
The flow rate of the 825 channel varies with the slope of the
installation. The 825 channel is not presloped and any slope required
should be designed into the slab.
 Polycast®
900 Series Grated Line Drain
Transportation
Series
Width: 6"
The POLYCAST® 900 Series Grated Line Drain for Highway and Airport
Drainage Systems collects runoff before it travels onto road or
airplane taxi surfaces where water and ice can cause hazardous
conditions. POLYCAST® Grated Line Drain exceeds AASHTO highway standards
for vehicles operating at highway speeds. It is a safe, economical,
and low maintenance solution for roadway (DOT) surface drainage
systems.
The POLYCAST® Grated Line Drain features:
Flow rates of up to 470 GPM per outlet
Corrosion, chemical and UV resistant polymer concrete channels
Integral embedment anchor flanges secure the non-removable grate to
prevent pullout from high-speed highway traffic
Removable grates with locking devices also available
Coefficient of thermal expansion similar to concrete
The Grated Line Drain assembly consists of a one-piece, integral cast
iron frame and grate on top of the conventional 600 Series polymer
concrete channel. Each 16 frame has four integral concrete anchors
for maximum pullout resistance. Exceeds the following ASTM specifications: C307, C579, C580, C140, C267, C666 and B117.
Polycast ®
3000 Series Grated Line Drain Transportation Series
Width: 8"
POLYCAST® 3000 is a high
capacity presloped drain system designed for airports, roadways
and other applications needing high volume flow rates. The unique bulb
shaped design, combined with the continuous 1% slope, provides the
largest flow capacity of any similar presloped trench drain on the
market today. The flow rates for POLYCAST® 3000 are more than 3000
GPM (gallons per minute) or 6.73 cfs (cubic feet per second) for
120' of drain. Competitive drain systems often require extender panels
for comparable flow rates.
The system channels are manufactured using the pultrusion process to
produce a lightweight, high strength fiber reinforced polymer composite
channel. The polymer material limits water absorption to less than 1%
and provides excellent chemical resistance. The pultruded fiberglass
construction provides extremely strong vertical sidewalls. This reduces
sidewall deflection during the concrete pour and maintains maximum flow
capacity. The sidewalls of many other drain systems tend to collapse
during this critical process, resulting in substantially reduced flows.
The coefficient of thermal expansion for POLYCAST® 3000 (4.5 x 10-6
in/in/°F) is similar to that of concrete (6 x 10-6 in/in/°F) so it will
not buckle or break apart from thermal expansion stresses. This ensures
that the structural integrity of the channel side walls and the flow
rates remain constant. These basic design considerations reduce the need
for special parts inventory and expensive accessories.
Flow 6.73 cfs, 3014 GPM
100% concrete encasement of grate frames
Grate frames will not trap air
Sturdy sidewalls resist deflection
UV stable
56% glass content by weight in channels
CTE 4.5 x 10-6 in/in/°F
120' continuous slope at 1%
Manufactured in ISO-9001 plant
No formwork
100' per hour installation rates possible
Single lift concrete placement

Sport-Trac
Width: 6"
This
drain system is designed for running track and artificial turf
playing field applications. The SPORT-TRAC grating clamps the
artificial turf in place and provides all of the efficient drainage
characteristics of the POLYCAST ® 600 Series drain system along with the
physical and chemical features. It also offers the labor and cost saving
benefits of modular trenches.
Click here for more Sport-Trac information and
photos.
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